Spray concrete

Spray concrete

The rapid and efficient application of concrete on larger surfaces and with various substrates can be quickly executed with shotcrete. At SealteQ, we frequently utilize this high-quality technique where concrete mortar is sprayed under pressure onto the supporting surface. Discover the benefits of shotcrete and how our specialists apply this technique.

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What is shotcrete?

In shotcrete (also known as sprayed concrete), concrete mortar is sprayed under pressure onto a supporting surface, where it hardens into a very strong whole. At SealteQ, we often apply this technique in hard-to-reach places or complex surfaces, where traditional concrete pouring does not achieve the desired result.

Solution for Concrete Renovation and Repair

At SealteQ, we effectively use shotcrete for large concrete repairs with significant damage, where greater coverage on the reinforcement is required and for creating concrete structures in unusual shapes. To achieve a sustainable and optimal result, we apply the following techniques.

Shotcrete techniques

There are two possible techniques for shotcrete: dry and wet spraying techniques.

Dry Spraying Technique

In the dry spraying technique, a dry mix of cement and aggregate (stones) is sent under high pressure through a hose to the spray gun. Water is added in the spray gun.

This shotcrete technique is very effective in situations with special needs. Consider the thickness of the concrete layer or work performed overhead. We frequently apply this technique particularly in tunnel construction and infrastructure works.

Wet Spraying Technique

In the wet spraying technique, water is pre-mixed with cement and aggregate. The mixture is then pumped under high pressure to the spray gun. This method offers good control over the water-cement ratio, resulting in optimal concrete strength. Wet shotcrete is ideal for structural components, decorative projects, and detailed finishes.

Advantages of shotcrete

The application of shotcrete offers various advantages when it comes to concrete renovations and strengthening concrete structures. At SealteQ, we apply this technique for the following reasons:

  • Due to the high speed at which shotcrete can be applied, this method is very attractive, especially for large repair works or constructions.
  • The shotcrete is well compacted due to the high pressure. There is a high densification of the concrete, meaning air bubbles are immediately removed from the fresh concrete. The concrete structure becomes significantly more durable and stronger.
  • When repairing, for example, ceilings or tunnels, support through a two-sided formwork is often lacking. This support is virtually impossible in such situations. With the application of shotcrete, support is not necessary, making it a very suitable technique.
  • Shotcrete can be applied in all sorts of shapes. The thickness of the shotcrete can also be determined as desired. This provides a lot of freedom in design and the ability to make adjustments.
  • When strengthening a structure using shotcrete, concrete reinforcement is required. For thicker layers of concrete (more than 30 mm), a shrinkage mesh is needed to prevent cracking during drying. In these cases, shotcrete is the best and sometimes even the only solution.

SealteQ protects and preserves your concrete

For over 50 years, SealteQ has specialized in protecting and preserving concrete, with shotcrete being a frequently used technique. With our knowledge and experience, we handle each project professionally. Safety and innovation are our top priorities. We always work according to current safety guidelines, invest in optimal protective measures, and operate under safety and environmental certifications.

Read more about us and our CSR policy. Feel free to contact us to schedule an appointment or learn more about our approach to shotcrete.

Projects

View more shotcrete projects

Concrete renovation exterior shipper Nouryon Salt
6,000m2 protective coating of sprayed concrete at Hondsrugtunnel in Emmen
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Concrete renovation exterior shipper Nouryon Salt

Heuvelman Ibis and SealteQ join forces for the concrete renovation of the concrete arch of Nouryon Salt's (formerly Akzo Nobel Salt) external loader under the name HIS.

6,000m2 protective coating of sprayed concrete at Hondsrugtunnel in Emmen

The center of Emmen has undergone a major transformation. The central Hondsrugweg has been tunneled, and above it, a vibrant central square of over 26,000 m2 has been created. The size is comparable to about four football fields. Additionally, the Emmen Zoo has been relocated from the east to the west side, an extensive project with the new name Wildlands Adventure Zoo. The long double tunnel, measuring an impressive 235 meters, ensures that traffic can pass underneath the new square.

Curious how we can further assist you with your project?

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